How Do I Know When to Automate My Packaging Line?

Workers hand-moving boxes with a text overlay of the three areas to evaluate: labor, injuries, and quality

Introduction At a Glance If your workers are stuck on one role, you’re watching repetitive-strain injuries rise, or your quality is taking a hit by hand-packing; you’ve found the signal to start automating. The choice of when to automate is more than a look at purchase price – it’s often based on volume. The Three … Read more

Automatic vs. Semi-Automatic Case Sealers: Which Should I Buy?

Closeup of worker's hands loading a corrugate case onto a machine

Introduction At a Glance A decisive question: “Does a dedicated person close cases for most of a shift?” If yes, a fully automatic sealer is probably the right choice to save labor costs. If no – e.g. the operator only touches the sealer occasionally, or the whole line is hand-pack, hand-load – semi-automatic is likely … Read more

What Type of Palletizer Do I Need?

Isometric illustrations of cases being palletized by various methods

Conventional and robotic palletizers do the same job — stacking cases onto a pallet in a stable pattern — through fundamentally different mechanics. And “conventional” itself splits into two distinct architectures, high-level and low-level, that fit different operating profiles. The choice isn’t about which one is better in the abstract; it’s about which one matches your throughput, SKU mix, floorspace, and capital profile.

Common Faults on Case Erectors and Sealers (And How to Fix Them on INSITE Models)

Case Erector HMI with Fault

Introduction At a Glance Most common faults on case erectors and sealers can be traced to a small number of root causes that operators can clear without a service call. Erector Top 3 faults (Rack Open Servo Fault, Setup Missed 3 Blanks, Lost Case at Handoff) all trace to one thing: the magazine window is … Read more

How to Select Tape for Your Case Erector or Sealer

Case going through tape sealer

Introduction At a Glance Tape selection for a case erector or sealer comes down to six decision factors. Width — Your tape head determines whether you need 2-inch or 3-inch Thickness (gauge) — Most carton-sealing tape runs 1.5 to 3 mil. Thinner is cheaper per roll but is the leading source of breakage on automated … Read more