What Case Loading Methods Are There? And Which is Right for My Line?

Cases coming out of machine on conveyor

Introduction At a Glance Case loaders are the machine in your secondary packaging line that actually handles and loads the product into a case. That’s why it’s so important that you choose the case loading methods that meet the needs of your product.  There are three main methods: Drop Packing – Drops product into the … Read more

What Should I Expect from a Factory Acceptance Test (FAT)?

Three operators inspecting a case erectors

Introduction At a Glance Factory acceptance testing (FAT) is the last step in your packaging project, before the machine is shipped to your facility. It’s a formal test, done in your vendor’s plant, to ensure that your machine meets all of your expectations – as specified when you were quoted. What does a FAT check? … Read more

What Is Changeover Time? Process, Costs, and How to Drive Efficiency

Closeup of a hand adjusting a changeover point lever

Introduction At a Glance Changeover time is a metric relevant to almost every automated packaging line in the industry. The clock starts with the last good product of one stock-keeping unit (SKU) and stops with the first good product of the next. And in between is shutdown, clean-out, setup, troubleshooting, and more.  There are five … Read more

How Do I Know When to Automate My Packaging Line?

Workers hand-moving boxes with a text overlay of the three areas to evaluate: labor, injuries, and quality

Introduction At a Glance If your workers are stuck on one role, you’re watching repetitive-strain injuries rise, or your quality is taking a hit by hand-packing; you’ve found the signal to start automating. The choice of when to automate is more than a look at purchase price – it’s often based on volume. The Three … Read more

Understand Case Erector Parameterization: How Five Minutes Can Replace a Service Visit

Worker at INSITE case erector HMI setting new case size with the parameterization feature

Adding a new case size to a case erector usually means a service call, but if your case erector features parameterization, it changes the game. Your in-house operator enters four values, and the machine accurately calculates the rest, all within five minutes.

What Is Corrugated Board? Flute Profiles, ECT, and Why They Affect Case Performance

Corrugated board powers packaging, but its structure and specs often feel like a black box. Understanding what corrugated actually IS and how its properties cascade into your case erector or packer, is the difference between solving problems and chasing symptoms.