Simple. Reliable. Remarkable.
Case Erectors
INSITE case erectors are designed to deliver one outcome exceptionally well: form and seal consistently square cases with minimal downtime or operator effort. While case erecting seems simple, anyone who has battled skewed cases, jams or tricky blanks knows it’s a task that requires thoughtful engineering. That’s why we build machines that give you fast setup, reliable performance and smooth, frustration-free operation.
Designed for Reliable, Real-World Performance
INSITE case erectors are engineered to deliver more than a bottom-sealed case. They’re built to be:
Consistently Accurate
Producing reliably square cases
Space-Optimized
Plant-floor friendly inline layout
Easy for Operators
Simple changeovers and intuitive controls
Highly Efficient
Consistent performance with minimal downtime
Accessible
Ergonomic magazine loading and open-frame structure for easy access
Dependable
Robust design with fewer mechanical parts results in less maintenance
Safe
Category 3 safety for all electrical components and for pneumatic components on glue machines
Flexible
Industry-leading size range standard on the base machine
Key Features of INSITE’s Case Erector
INSITE’s simple mechanical architecture and robust components reduce maintenance costs and contribute to long-term value.
Automated Path Generation
INSITE’s proprietary motion control software – powered by Rockwell controls – generates robot paths using only the case’s outside dimensions. You’re able to quickly and effortlessly create recipes for new case sizes all while having fewer changeover points.
Positive Case Opening
The opposing-cup design reliably opens cases – even when dealing with glue overspray or imperfect blanks – reducing stoppages and manual intervention.
Robotic Pick & Pass
Through our SCARA robot controlled by Rockwell Automation, INSITE reduces the entire process of opening, forming and sealing to one hand-off. The result: quieter operation, fewer wear points and easier maintenance.
Low Cost of Ownership
INSITE’s simple mechanical architecture and robust components reduce maintenance costs and contribute to long-term value.
Durable & Sanitary Frame
Constructed from heavy-duty tube-and-plate steel, the frame resists wear, supports long equipment life and incorporates hygienic design principles.
Simple Operation
HMI and interface designed to be user friendly and easy to operate.
Industry-Leading Size Range
Run a wide range of cases sizes without breaking the bank. INSITE offers an industry-leading size range included in our base platform.
Operator-Focused Safety & Ergonomics
- Easy-to-load magazine infeed
- Accessible changeover points
- Open-frame visibility for easy maintenance access
- Certified to ANSI/PMMI B155.1, ISO 13849 Category 3, and UL
Active Case Squaring
INSQUARE technology utilizes photo eyes to detect skewed cases and automatically correct them with independently driven side belts, resulting in consistently square and stable results for RSC cases, HSC cases, display trays and more.
Options
Most features that other manufacturers upcharge for are standard on INSITE machines. Additional options allow you to tailor the system to your operation.
Included as Standard
Left- or right-hand orientation (determined by your case hand and your line’s direction of travel)
UL-listed electrical components
Category 3 safety pneumatic circuits – standard on all for 27
Allen Bradley® OptixPanel HMI (12” user interface)
Upgraded magazine follower
Low tape/magazine alerts with stack light
Hygienic, accessible machine design
Dust cover
Electronic case squaring
Lubed-for-life gearboxes
HMI-based recipe generation (create and store up to 30 recipes)
Available Options
Smart discharge control (senses downstream queue and adjusts speed to average line speed)
Alternate discharge height
6-foot magazine
8-foot magazine
Spare parts kit
Autofill glue system
GT models for glue and tape sealing on a single machine
Open flap detection
Remote access (Factory Talk)
Additional e-stops (2 included)
Door and e-stop annunciation
2″, 3″, or alternate manufacturer tape heads
Nordson or Graco glue systems
Metal detectable wire ties
Video, virtual or in-person Factory Acceptance Test
Food Grade Grease (limited to 20 cpm)
Specifications
If you’re looking for information that’s not listed here, please contact us.
ALL MODELS
Case Types
Regular-Slotted Cases (RSC), Half-Slotted Containers (HSC), Display Trays, Non-Standard Case Flaps, Bump Outs & more
Changeover Types
Tool-less
Changeover Time
~2.5 to 5 minutes
Machine Efficiency
~97%, requires acceptable case quality
*Case and/or product samples are required to validate size range and guarantee speed rates. Larger cases may limit rates.
Max. Ambient Temp
100° F
Min. Ambient Temp
35° F
Max. Humidity
75%
Tape Width (on Tape & Glue/Tape Models)
2″ to 3″
Glue System (on Glue & Glue/Tape Models)
Nordson Flex
MODELS BY SPEED
E20 Models
(E20T, E20G, E20GT)
E30 Models
(E30T, E30G, E30GT)
E35 Models
(E35T, E35G, E35GT)
Max. Speed
E20 Models
(E20T, E20G, E20GT)
20 CPM
E30 Models
(E30T, E30G, E30GT)
30 CPM
E35 Models
(E35T, E35G, E35GT)
35 CPM
TAPE MODELS
E20T
E30T
E35T
Changeover Points
E20T
10
E30T
10
E35T
11
GLUE MODELS
E20G
E30G
E35G
Changeover Points
E20G
12
E30G
12
E35G
13
GLUE/TAPE MODELS
E20GT
E30GT
E35GT
Changeover Points
E20GT
13
E30GT
13
E35GT
14
ALL MODELS
Min. Case Size
6” (L) x 4.5” (W) x 3” (H)
Max. Case Size
24” (L) x 18” (W) x 20” (H)
Machine Footprint (4′ Magazine)
12.90’ x 4.66’
Machine Footprint (6′ Magazine)
14.90’ x 4.66’
Machine Footprint (8′ Magazine)
16.90’ x 4.66’
Discharge Height
27” +/- 1.5” (other options available)
Frame to Floor Clearance
3” to corner posts; 5” to center beam (+/- 1.5”)
MODELS BY SPEED
E20 Models
(E20T, E20G, E20GT)
E30 Models
(E30T, E30G, E30GT)
E35 Models
(E35T, E35G, E35GT)
Magazine – Standard
E20 Models
(E20T, E20G, E20GT)
4’ (48”)
Minimum of ~130 cases, ~6.5 minute run time
E30 Models
(E30T, E30G, E30GT)
4’ (48”)
Minimum of ~130 cases, ~4.5 minute run time
E35 Models
(E35T, E35G, E35GT)
4’ (48”)
Minimum of ~130 cases, ~3.5 minute run time
Magazine – 6′ Option
E20 Models
(E20T, E20G, E20GT)
6’ (72”)
Minimum of ~190 cases, ~9.5 minute run time
E30 Models
(E30T, E30G, E30GT)
6’ (72”)
Minimum of ~190 cases, ~6.5 minute run time
E35 Models
(E35T, E35G, E35GT)
6’ (72”)
Minimum of ~190 cases, ~5 minute run time
Magazine – 8′ Option
E20 Models
(E20T, E20G, E20GT)
8’ (96”)
Minimum of ~220 cases, ~12.5 minute run time
E30 Models
(E30T, E30G, E30GT)
8’ (96”)
Minimum of ~220 cases, ~9.5 minute run time
E35 Models
(E35T, E35G, E35GT)
8’ (96”)
Minimum of ~220 cases, ~6 minute run time
ALL MODELS
NEMA Rating
12
Electrical Components
Allen Bradley, Kinetix Servos, Powerflex VFDs
Power Requirements
480V 3Ø / 60 HZ
Main Electrical Drop
30 AMP rate disconnect; fused for 25 AMP
Vacuum System
Venturi-style
Air
6 SCFM @ 70 PSI
MODELS BY SEALING METHOD
Tape Models
(E20T, E30T, E35T)
Glue Models
(E20G, E30G, E35G)
Glue/Tape Models
(E20GT, E30GT, E35GT)
Electrical Drops
Tape Models
(E20T, E30T, E35T)
1
Glue Models
(E20G, E30G, E35G)
2
Glue/Tape Models
(E20GT, E30GT, E35GT)
2
Est. Full Load AMPs
Tape Models
(E20T, E30T, E35T)
17
Glue Models
(E20G, E30G, E35G)
21
Glue/Tape Models
(E20GT, E30GT, E35GT)
21
ALL MODELS
Frame
Tube and plate steel
Finish
Powder coat
Guarding
Polycarbonate doors
Cleaning – Structure
All-purpose, spray-on cleaner, 5-10 pH (non-electrical only)
Environment
Machine is intended to operate in dry, non-wash down, low-humidity environments
Cleaning – Lexan
Clean with a soft, damp cloth. Abrasive pads should not be used.
Lubrication
Non-food grade, lifetime lubrication, sealed-for-life gearboxes
Innovation Built In
INSITE case erectors have been reimagined and redesigned from the ground up – untethered by old technologies and legacy mechanisms.
Smooth robotic motion powered by Rockwell-controlled proprietary software
Fewer parts than traditional erectors (40-60% less than competitive erectors), reducing maintenance and changeover time
Fast, recipe-driven changeovers with fewer change points and the ability to run a new case size in just 2-5 minutes
Significantly quieter operation enabled by simplified operation and the clean, quiet and smooth motion of our SCARA robot
Simplified machine ownership with dependable performance from the first run
Progress with Purpose
INSITE exists to make your packaging operations stronger, more efficient and easier to manage. Every feature, every component and every design choice is made with your operators, your uptime goals and your long-term ROI in mind.
Case Studies
Explore success stories where INSITE erectors provided solutions to various production challenges.
Shearer’s Foods
Reducing Manual Labor Without Sacrificing Production
To maintain productivity with fewer staff, Shearer’s partnered with INSITE to automate their case erecting with a steady, simple solution.
Read More
Crescent
Overcoming Labor Constraints in a High-Mix Operation
How Crescent finally found the right fit with INSITE automation after five years of labor issues where nothing fit their needs.
Read MoreResources
Explore layouts and floorplans, demonstration and slow-motion videos, changeover walkthroughs and more. These resources help you visualize exactly how an INSITE erector fits into your line.
Videos
Explore animations and videos that shed light on how our case erector’s function.
Active Case Squaring
Get perfectly squared cases without stopping production. INSITE case erectors automatically detect skewed corners and use micro-adjustments to correct and ensure all corners are at 90-degree angles.
Changeovers in Under 5 Minutes
INSITE’s case erector offers an easy-to-use recipe generation tool with tool-less changeovers. In three simple steps, you can easily set up and run new case sizes in less than five minutes.
Simplified Packaging with SCARA Robot Technology
Our case erector’s SCARA robot technology simplifies everything. SCARA enables a leaner, quieter case erector that is easy to learn and easy to operate. Plus, it allows you to run new case sizes in just 2-5 minutes.
Proven & Reliable Case Packing
When a case erector first opens a case, common problems like glue overspray and incorrectly formed cases can slow down production. INSITE’s case opening design uses positive case opening to simplify the process.
Software Simplifies Machine Operation
INSITE’s intuitive HMI brings full case erector control right to the operator’s fingertips. Access machine data, generate new recipes and operate the case erector through one simple interface.
Built for Durability & Safety
The INSITE case erector’s open frame design makes components clearly visible and easy to access. Its high durability and accessibility ensure that changeovers and maintenance are simple, safe and efficient.
E20G Active Case Squaring
Look closely and you’ll notice the instantaneous adjustments made by the independent side belts as the cases pass the photo eyes.
E20G SCARA Arm Movement
Watch the smooth motion path of the SCARA robotic arm operating at 20 cases per minute.
E20G at Slow Speed with No Case
Watch INSITE’s erector operating at low speeds with no cases. See the entire case erecting process through multiple cycles of ‘pick,’ ‘rack-open,’ and ‘place’.
E20G Erecting at 20 Cases per Minute
This quick clip demonstrates INSITE’s hot-melt glue case erector operating at 20 cases per minute.
E20G 20 CPM Dry Cycle 1
View INSITE Packaging Automation’s 20 cpm hot-melt glue case erector operating at full speed without cases.
E20G 20 CPM Dry Cycle 2
This is another perspective demonstrating INSITE’s 20 cpm hot-melt glue case erector operating at full speed without cases.
E20 Slow Speed Dry Cycle End Effector
See the end effector operate in slow motion on INSITE’s E20G case erector.
INSITE E20T Erector Animation
This animation clearly demonstrates why INSITE’s E20T tape-seal case erector is so refreshingly simple compared to alternative packaging machines.
INSITE E20G Erector Animation
This animation clearly demonstrates why INSITE’s E20G glue-seal case erector is so refreshingly simple compared to alternative packaging machines.
INSITE E20T Fly-Around
See the E20T in action from all angles as it erects and tape-seals RSC cases.
Case Sealers That Pair Seamlessly
INSITE case sealers, loaders, palletizers, and hand-pack stations are designed to integrate easily with our erectors, supporting a wide range of case sizes and line speeds. Together, they create a complete, efficient end-of-line packaging solution.
FAQs
What is a case erector?
A case erector automatically forms, folds and seals corrugated cases from flat, or knock-down, blanks. These machines reduce manual labor and improve packing line consistency.
How do I determine machine hand?
Stand on the operator/HMI side and observe the case travel direction.
- Right → Left = left-hand machine
- Left → Right – right-hand machine
Note: Machine hand must match case hand.
What case types do INSITE machines run?
Regular Slotted Cases (RSC), Half-Slotted Containers (HSC), Display Trays, Non-Standard Case Flaps, Bump Outs & more.
Does INSITE offer customization?
Yes—while standardized components help control cost and lead time, INSITE can develop custom solutions when needed.
What makes INSITE different?
A simplified mechanical architecture, SCARA-based movement, intuitive HMI, and a design philosophy focused on reliability and operator ease.
Are INSITE erectors fully automatic?
Yes. All INSITE erectors are fully automatic and utilize our SCARA robot technology for smooth, repeatable motion.
How do I determine “case hand”?
Note: Machine hand must match case hand.
What type of hot-melt glue does INSITE recommend?
We recommend HB Fuller Advantra PHC 9256 or Henkel Technomelt Supra 106M.
Can I buy INSITE case erectors through a local agent or distributor?
Yes, if your agent or distributor is willing to purchase and resell our case erector machines to you, they are free to do so.
What is the lead time for an INSITE case erector?
INSITE strives to achieve market-acceptable lead times on all product deliveries. To start, we anticipate 8- to 16-week lead times, depending on the product configuration requested.
Configure Your Machine
Use our machine configurator to receive a budgetary pricing quote based on your production needs.
