Lasting, Effortless Efficiency.
Case Loaders
Ready to automate without overcomplicating your line? Manual case loading can create bottlenecks, labor is tight, and downtime is costly. But, expensive, bulky custom engineered equipment may not fit your space or your budget. That’s why we’ve built the INSITE Case Loader. Designed for unmatched simplicity and reliability, it automates top-load case packing with clean, compact efficiency. Whether you’re integrating with an existing erector or sealer or starting fresh with a standalone system, the INSITE Loader helps you:
- Run faster without added complexity
- Minimize footprint while maximizing output
- Scale automation at a smart price point
This is automation that makes sense for your operation — today and tomorrow. Plug it in, turn it on, let it run.
Key Features
INSITE’s case loader is primed to help you simplify loading for your rigid products with the cleanest, simplest most robust case loader on the market. Delivering on reliability and easy of use, here are the top features that make INSITE’s case loader stand out:
Parameterized Setup
Enjoy quick, hassle-free startups and changeovers thanks to our parameterized setup. Your team can easily adapt to changing production demands with minimal headaches or training.
Compact & Accessible Design
With its small footprint, the INSITE case loader fits seamlessly into your production environment while offering easy access for operators.
SCARA-Enabled Simplicity
Experience the elegance of INSITE's trusted SCARA motion that results in over 40% fewer parts. This means less maintenance, minimized downtime, and smoother operation for you.
Quality You Can Count On
Built with the enduring quality you've come to expect from INSITE and Douglas, this case loader is designed - and built - to last.
Specifications
Below, you’ll see a list of facts and figures about INSITE Packaging Automation’s case loaders. If you need additional information, please contact us. We’ll provide all the resources you need to choose the machine that works for you.
| L-RR | L-SP | L-TL | |
|---|---|---|---|
| Case Type | RSC (regular slotted containers) and HSC (half slotted containers), and display trays | ||
| Min. Case Size | 7" (L) x 4.5" (W) x 4.25" (H) | ||
| Max. Case Size | 22" (L) x 16" (W) x 16" (H) | ||
| Min. Container Size | 2” (Dia.) x 3” (H) Options available for 1” (Dia.) and 1.5” (H) | 1” (L) x 1” (W) x 1.5” (H) | 2” (Dia.) x 3” (H) Options available for 1” (Dia.) and 1.5” (H) |
| Max. Container Size | 7” (Dia.) x 8” (H) Options available for 7.5” (Dia.) and 14” (H) | 16” (L) x 7.5” (W) x 14” (H) | 7” (Dia.) x 8” (H) Options available for 7.5” (Dia.) and 14” (H) |
| Speeds* | 10-30 cpm dependent on infeed type and product pattern | ||
| Min. Pack Pattern | 1 unit depth (direction of travel), 1 unit facing (across machine), 1 unit high (layers) | ||
| Max. Pack Pattern | 16 units depth (direction of travel), 6 units facing (across machine), 16 units high (layers) | 16 units depth (direction of travel), 8 units facing (across machine), 16 units high (layers) | 16 units depth (direction of travel), 6 units facing (across machine), 16 units high (layers) |
| Changeover Time | ~ 2.5 to 5 minutes |
Innovations
INSITE Packaging Automation is commited to enhancing your packaging processes through automated solutions that work around your budget, while maintaining
our high standards for quality. Our case loader offers maximum functionality in a compact package, using our proven advanced technologies to expand automation
offerings for your business. See how INSITE’s case loader can transform your production line:
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Accurate, efficient product handling
Ensure consistent product handling and placement with simple infeed options, product load funnels and positive case positioning. INSITE’s innovative technologies streamline the packing process and minimize errors.
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Reduced maintenance
Reduced lubrication requirements mean less maintenance and lower operating costs. In addition, the Full Guard Door Package provides comprehensive protection while maintaining easy access for maintenance. With INSITE, maintenance doesn’t need to be a headache.
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Simple operation and safety
INSITE’s case loader is designed for easy, safe operation. The intuitive Human-Machine Interface (HMI) makes it simple for operators to monitor and control the machine with minimal training. Every loader is equipped with advanced safety measures to ensure operator protection and meet industry standards.