Plug-and-play, built for real plants.
Palletizers
You don’t need a robotics specialist to palletize reliably. With INSITE’s Plug-and-Play Palletizer, your operators can be productive fast thanks to an ultra-simple touchscreen experience powered by industry-leading palletizing software. The result: less training, fewer headaches, and a quicker path to steady uptime.
What Makes INSITE Palletizers Different
The HMI removes the usual friction—setup, patterns, and daily operation are designed to feel familiar. If you can use a cell phone, you can run this palletizer.
Key Features of INSITE’s Palletizer
The simplest operator experience in palletizing. Here are the top features of INSITE palletizers:
Operator-First Setup Flow
Guided, practical, fast.
Automatic Pallet Pattern Generation
Reduces engineering time per SKU.
No Programming Style Operation
Designed for the floor, not the lab.
Software-Driven Repeatability
Results don’t depend on ‘that one person that knows robots.’
Rigorously Tested for Your Product
Factory testing and rate validation are performed with your products by experienced technicians.
Dual Pallet Stations
Keeps you running while pallets swap out.
Large Payload Range
37-70 lb. payload range (EOAT not included)
Mobile
Roll it where you need it – a truly mobilized palletizing cell.
Choose Your Fit
Collaborative simplicity or industrial muscle.
Plug-And-Play Deployment
(The Way It Should Be)
Roll it in. Hook it up. Palletize. The platform is positioned as a true plug-and-play work cell built to deploy quickly with minimal fuss. The typical 5 step deployment flow includes:
Connect power + air
Power up
Create your product
Generate your pallet pattern
Start palletizing
Options
You don’t have to “option up” just to run reliably. The base system is built to perform on day one.
Want us to recommend what you actually need (and what you don’t)? Talk to an expert — we’ll size the right configuration based on your rate, case, pallet pattern, and line layout.
Included As Standard
Available Options/Customizations
Modular Options That Scale with You
Start with a clean, standard cell. Add capability when you need it. Popular add-ons include:
Specifications
Final specs vary by model and configuration. We’ll confirm details in a short application review.
Collaborative
Industrial
Rate (per case / pallet pattern)
Collaborative
Up to 8 cases / minute in collaborative mode, up to 15 cases / minute with optional safety scanners or fencing*
*Rates assume dual pick and are dependent on case dimensions
Industrial
Up to 15 cases / minute*
*Rates assume dual pick and are dependent on case dimensions
Payload & EOAT
Collaborative
37-59 lbs.
Industrial
70 lbs.
Human Machine Interface
Collaborative
13″ touchscreen
Industrial
15″ touchscreen
Number of Pallet Locations
All Models
2
Continuous Palletizing During Exchange
Collaborative
Yes
Industrial
No
Palletizing Software / Pallet Generation
All Models
Yes
Safety Features
Collaborative
Four area scanners*
*Optional, but required to reach higher rates
Industrial
Collapsible hard fencing
Portability
All Models
Yes
Multi-Pick Capability
All Models
Yes
Specification note: Throughput depends on case size, pick method, pallet pattern, infeed conditions and selected options. We’ll validate your expected rate before you buy.
Powered by STACKiT™palletizing software
Palletizer Innovations
Built around a straightforward HMI workflow so you can set up products, generate pallet patterns and start running without turning changeovers into a mini-project.
Software + HMI Built for Operators (Not Programmers)
This is where the value lives. The palletizers software and HMI are designed to make setup and daily operation intuitive, reducing the need for specialized robot programming and speeding up SKU changes.
What that means for you:
Auto-Calibrated AI Vision for Depal & Repal Workflows
For plants that need more flexibility, the AI Vision option is auto-calibrated and built for real-world depalletizing and repalletizing — using intelligent path planning, optimized placement and 3D visual feedback.
Highlights:
Footprint & Mobility
Automation that fits your plant — without a floorplan rewrite.
A lot of palletizing solutions assume you have extra space, extra time, and a permanent install. This platform is different. It’s designed as a compact work cell that can be moved where you need it — so you can automate the line that’s short on labor today, then redeploy as production shifts tomorrow.
Why it matters to you:
Speed & Safety (Powered by Doosan Collaborative Robotics)
Move more cases — without turning safety into a workaround.
A palletizer only helps if it can keep pace and keep people protected. That’s why this system is built around Doosan’s H-Series collaborative robots — a platform designed for high payload handling with built-in sensing and safety behavior that supports productive, predictable palletizing in real plants.
Doosan’s contribution to this innovation:
What it means for you:
*Note: We use Fanuc industrial robots and appropriate safety guarding for applications that require higher speeds or payloads.
Resources
Explore resources to help you visualize exactly how an INSITE palletizer fits into your line.
Floorplans
Let’s Make Palletizing the Easiest Part of Your Line
Automation should reduce complexity, not add to it. If you’re looking for a palletizer with a clean HMI and a plug-and-play deployment model, we’ll recommend the right configuration to get you a fast, reliable start-up.
Let’s Start a Conversation
Talk to a packaging expert and receive pricing based on your production needs.
