Productivity, Simplified.
Case Loaders
Ready to automate without over-complicating your line? Manual loading creates bottlenecks, labor is tight, and downtime is costly. But expensive, bulky custom-engineered equipment may not fit your space or your budget. That’s why we’ve built the INSITE Case Loader. Designed for unmatched simplicity and reliability, it automates top-load case packing with clean, compact efficiency.
Automation That Makes Sense
Whether you’re integrating with an existing erector or sealer or starting fresh with a standalone system, the INSITE Loader helps you:
This is automation that makes sense for your operation — today and tomorrow. Plug it in, turn it on, let it run.
Key Features of INSITE’s Case Loader
INSITE’s case loader is primed to help you simplify loading for your rigid products with the cleanest, simplest, most robust case loader on the market. Delivering on reliability and ease of use, here are the top features that make INSITE’s case loader stand out:
Parameterized Setup
Enjoy quick, hassle-free startups and changeovers with parameterized setup through the HMI panel. Create new recipes using just a few case and product dimensions, then easily finetune the values. This means your team can adapt to changing production demands with minimal headaches and minimal training.
Compact and Accessible Design
With its small footprint, the INSITE case loader fits seamlessly into your production environment while offering easy access for operators.
Choose Your Infeed/Layout
Choose from recirculation or stage push infeed styles, both available in inline, right angle and counterflow orientations.
SCARA-Enabled Simplicity
Experience the elegance of INSITE’s trusted SCARA motion that results in over 40% fewer parts. This means less maintenance, reduced changepoints, and smoother operation for you.
Quality You Can Count On
Built with the enduring quality you’ve come to expect from INSITE and Douglas, this case loader is designed – and built – to last, just like all of our INSITE offerings.
Specifications
If you’re looking for information that’s not listed here, please contact us.
L-RR (Recirculation Conveyor)
L-SP (Stage Push)
L-TL (Tamp Chain Load Deck)
Case Type
All Models
RSC (regular slotted containers, HSC (half-slotted containers), and display trays
Min. Case Size
All Models
7” (L) x 4.5” (W) x 4.25” (H)
Max. Case Size
All Models
22” (L)” 16” (W) x 16” (H)
Min. Container Size
L-RR
2” (Dia.) x 3” (H)
Options available for 1” (Dia.) and 1.5” (H)
L-SP
1” (L) x 1” (W) x 1.5” (H)
L-TL
2” (Dia.) x 3” (H)
Options available for 1” (Dia.) and 1.5” (H)
Min. Container Size
L-RR
7” (Dia.) x 8” (H)
Options available for 7.5” (Dia.) and 14” (H)
L-SP
16” (L) x 7.5” (W) x 14” (H)
L-TL
7” (Dia.) x 8” (H)
Options available for 7.5” (Dia.) and 14” (H)
Speeds*
All Models
10-30 cpm
*dependent on infeed type and product pattern
Min. Pack Pattern
All Models
1 unit depth (direction of travel), 1 unit facing (across machine), 1 unit high (layers)
Max. Pack Pattern
L-RR
16 units depth (direction of travel), 6 units facing (across machine), 16 units high (layers)
L-P
16 units depth (direction of travel), 8 units facing (across machine), 16 units high (layers)
L-TL
16 units depth (direction of travel), 6 units facing (across machine), 16 units high (layers)
Changeover Time
All Models
~2.5 to 5 minutes
Innovations
INSITE Packaging Automation is committed to enhancing your packaging processes through automated solutions that work around your budget, while maintaining our high standards for quality. Our case loader offers maximum functionality in a compact package, using our proven advanced technologies to improve automation for you. See how INSITE’s case loader can transform your production line:
Accurate, Efficient Product Handling
Ensure consistent product handling and placement with simple infeed options, product load funnels and positive case positioning. INSITE’s innovative technologies streamline the packing process and minimize errors.
Reduced Maintenance
Robust construction and heavy-duty components ensure your INSITE loader is built to last. Our usage of SCARA robots and an optional stage push infeed reduce machine parts, which means less maintenance, less lubrication requirements, and lower operating costs. In addition, the Full Guard Door Package provides comprehensive protection while maintaining easy access for maintenance. With INSITE, maintenance doesn’t need to be a headache.
Simple Operation and Safety
INSITE’s case loader is designed for easy, safe operation. The intuitive Human-Machine Interface (HMI) makes it simple for operators to monitor and control the machine with minimal training. Loaders come equipped with change part storage and pop-up, adjustable lane guides for easy operation. Every loader is also equipped with advanced safety measures to ensure operator protection and meet industry standards:
Parameterized Setup
INSITE’s proprietary motion control software – powered by Rockwell controls – generates robot paths using only a few product and case specifications. Quickly generate new recipes, then easily fine tune the generated values. This parameterized setup reduces changeover points for faster and smoother startups with minimal training.
Let’s Start a Conversation
Talk to a packaging expert and receive pricing based on your production needs.
