Simple. Reliable. Remarkable.
Case erectors are simple relative to other packaging equipment. Automatic case erectors convert case blanks into fully erected, bottom-sealed cases. Simple as that.
But if you’ve ever struggled with opening a case, getting a case square or removing a jammed case, you know making a case erector is easy to do but hard to do well. When you step up to an INSITE case erector—also occasionally referred to as a box erector or carton erector—you’ll notice how our work can make your work very easy and very fast.
Key Features of INSITE’s Case Erector
Your case erectors should produce more than just a bottom-sealed case. Cases should be reliably square and come at a reliable speed on a machine that is easy and safe to operate as well as unfailingly automatic. In other words, you should have a case erector you can trust. INSITE Packaging Automation’s box erector machines have been designed from the ground up with features designed to inspire trust.
Automated LxWxD path generation
INSITE’s proprietary, advanced motion control software makes it possible to automatically generate a robot’s path using only the outside dimensions of a case. Replace the mechanical mass found in other erectors with INSITE’s single, simple and reliable SCARA robot.
Opposing-cup case opening
A case erector’s first task is to open a case. Many box erector machines struggle to account for glue over-spray along the manufacturer's joint or the dreaded L-shaped case. In both situations, the opposing-cup effector on INSITE Packaging Automation’s case erector takes care of business.
Robotic pick and pass
Smart use of robotics on INSITE’s auto case erectors enables us to get rid of many of the parts and mechanisms in run-of-the-mill case erectors. We replace these parts and mechanisms with a reliable SCARA robot controlled via the Rockwell brand you know and trust. Goodbye to clunking, clattering, knocking, slamming, fiddling, fixing and finessing. Hello, simple!
Safety and ergonomics
We’ve gone out of our way to ensure your operators' safety and health when using INSITE’s case erecting equipment. The magazine infeed is easy to access and limits loading strain. The open-frame structure puts changeover points and sealing modules within easy reach. Governing bodies agree: INSITE Packaging Automation’s case erectors are ANSI/PMMI B155.1, ISO 13849 Category 3, and UL certified.
Active case squaring
INSITE Packaging Automation’s active case squaring feature means that photo eyes ensure all cases are squared before they are sealed. If a case is skewed, our case erectors’ independently driven side belts respond with a microburst of speed to adjust the case, making it square every time.
Durable & sanitary frame design
INSITE's box erector frames are robust, reliable and hygienic. Made from over-engineered tube- and plate-steel and designed with sanitary standards in mind, these frames are built to withstand a 20+ year packaging equipment asset life.
Case Erector Specifications
Below, you’ll see a list of facts and figures about INSITE Packaging Automation’s case erectors. If you’re looking for information that’s not listed here, please contact us. We’ll get you all the information you need to choose the case erecting equipment that works for you.REACH OUT TO US
|Max. Speed (cpm)||20||20||30||30|
|Min. Case Size||9.5" (L) x 5.5" (W) x 5.0" (D)|
|Max. Case Size||18" (L) x 16" (W) x 16" (D)|
|Case Types||Regular Slotted Cases (RSC)|
|Magazine Length||4' (48")||6' (72")|
|Magazine Capacity||~130 cases; min ~6.5 min. run time||~190 cases; min. ~6.5 min. run time|
|Frame||Tube and plate steel|
|Changeover Types||HMI input, hand-ratchet, clamp, hand knob, hand lever|
|Changeover Time (approx)||~2.5 to 5 minutes|
|Glue System||Nordson ProBlue 7||N/A||Nordson ProBlue 7||N/A|
|Flap Management||Festo air cylinder & plow rail|
|Guarding||Lexan doors with locking switches|
|Electrical||Allen Bradley, Kinetix Servos, Powerflex VFDs|
|Power||480V 3Ø / 60 HZ|
|Machine Footprint||15.15' x 4.66'||12.90' x 4.66'||17.15' x 4.66'||14.90' x 4.66'|
|Tape Width (E20T only)||2 inches|
|Options Packages||Smart Discharge Control; Low-Tape and/or Magazine Alert (with stack light)|
Case Erector Innovations
INSITE Packaging Automation’s case erectors represent a better alternative to existing box erector machines. These case formers have been reimagined and redesigned from the ground up—untethered by old technologies and incarnations—and emboldened by the potential to infuse an old function with new life and a new goal: making your job easier.
No other case erectors look or perform like ours.
Smooth, on-the-fly robot path generation
The SCARA robot on INSITE’s carton erector is only possible because of innovative software capable of converting a case’s outside dimensions into smooth, clean and efficient motion.
SCARA pick and pass
INSITE Packaging Automation’s advanced motion-control software brings the benefits of robotic functionality to our case erectors: 40 to 60 percent fewer parts, smoother operation, quicker changeovers, less maintenance and dependable performance from the first run, without all the tweaking, adjusting and testing.
No other box erector can assemble a case with such clean, quiet and smooth motion. Underpinning it all is the pure, unrivaled simplicity of INSITE’s case erectors. Our machines perform the same function as any other automatic case erector but do it without all the (literal and figurative) noise.
Progress With Purpose
Every single machine and technology INSITE Packaging Automation develops is unified under one goal: increasing the quality and value of your company’s packaging operations. This pursuit drives every aspect of our business, inspiring us to develop new ideas that bring meaningful results to your organization.
Case Erector Resources
Are you interested in learning more about how automatic case erectors function in a real-life production line? Look no further than our floor plan specifications and videos below.
As one of the most experienced packaging machine manufacturers in the business, INSITE Packaging Automation can show you everything you need to know about our incredible packaging solutions—from our case erectors to our case sealers—and the benefits they can bring to your company.
Case Erector Floor Plan Specifications
Customers requiring detailed information about INSITE’s case erectors find value in our collection of case erector floor plan PDFs and DWGs. Our detailed diagrams can provide your team with a clear vision of how our case erector machines will occupy space on your facility’s floor.
Floor Plan for Case Erector / Tape / Left Hand.pdf
This 1-page pdf provides you with a clear understanding of the space that our left-hand tape-seal erector will occupy on your plant floor.
Floor Plan for Case Erector / Tape / Left Hand.dwg
This .dwg file provides you with a clear understanding of the space that our left-hand tape-seal erector will occupy on your plant floor.
Floor Plan for Case Erector / Tape / Right Hand.pdf
This 1-page pdf provides you with a clear understanding of the space that our right-hand tape-seal erector will occupy on your plant floor.
Floor Plan for Case Erector / Tape / Right Hand.dwg
This .dwg file provides you with a clear understanding of the space that our right-hand tape-seal erector will occupy on your plant floor.
Floor Plan for Case Erector / Glue / Left Hand.pdf
This 1-page diagram provides you with a clear understanding of the space that our left-hand glue-seal erector will occupy on your plant floor.
Floor Plan for Case Erector / Glue / Left Hand.dwg
This .dwg file provides you with a clear understanding of the space that our left-hand glue-seal erector will occupy on your plant floor.
Floor Plan for Case Erector / Glue / Right Hand.pdf
This 1-page pdf provides you with a clear understanding of the space that our right-hand glue-seal erector will occupy on your plant floor.
Floor Plan for Case Erector / Glue / Right Hand.dwg
This .dwg file provides you with a clear understanding of the space that our right-hand glue-seal erector will occupy on your plant floor.
Definition: Left Hand Machine / Left Hand Case.pdf
Check out this 1-page tutorial on how to determine whether a particular packaging machine is a 'Left-Hand' machine.
Definition: Right Hand Machine / Right Hand Case.pdf
Check out this 1-page tutorial on how to determine whether a particular packaging machine is a 'Right-Hand' machine.
INSITE Warranty Statement
This 2-page document outlines INSITE's limited warranty for various aspects of its packaging equipment.
Case Erector Videos
Customers looking for case erector videos benefit considerably by watching INSITE’s case erector machine YouTube videos. These videos highlight our case erectors’ capabilities in active case squaring, SCARA arm movement and other features.
When you can view our detailed and, in some cases, slow-motion carton erector videos, we believe you’ll gain an appreciation for the level of thought that contributed to our design process. The result is automatic case erectors that are built with durability, efficiency and productivity in mind.
E20G active case squaring
Look closely and you'll notice the instantaneous adjustments made by the independent side belts as the cases pass the photo eyes.
E20G SCARA arm movement
Watch the smooth motion path of the SCARA robotic arm operating at 20 cases per minute. There's no sound coming from the packaging machine, but even if there were you wouldn't hear much.
E20G at slow speed with no case
Watch INSITE's erector operating at low speeds with no cases. See the entire case erecting process through multiple cycles of 'pick,' 'rack-open,' and 'place'.
E20G erecting at 20 cases per minute
This quick clip demonstrates INSITE's hot-melt glue case erector operating at 20 cases per minute.
E20G 20 cpm dry cycle 1
Click here to view INSITE Packaging Automation's 20 cpm hot-melt glue case erector operating at full speed without cases.
E20G 20 cpm dry cycle 2
This is another perspective demonstrating INSITE's 20 cpm hot-melt glue case erector operating at full speed without cases.
E20 slow speed dry cycle end effector
See the end effector operate in slow motion on INSITE's E20G case erector.
INSITE E20T erector animation
This animation clearly demonstrates why INSITE's E20T tape-seal case erector is so refreshingly simple compared to alternative packaging machines.
INSITE E20G erector animation
This animation clearly demonstrates why INSITE's E20G glue-seal case erector is so refreshingly simple compared to alternative packaging machines.
INSITE E20T Fly-Around
In this wonderful animation you can see the E20T in action from all angles as it erects and tape-seals RSC cases.
Discover INSITE’s Case Sealers
If you’re looking for the ultimate case erector and sealer, INSITE Packaging Automation’s solutions are bound to deliver satisfaction to your team.
Beyond being safe to use, dependable, efficient to operate and simple to maintain, INSITE Packaging Automation’s case sealers work seamlessly with our case erectors in helping businesses improve their packaging operations’ full scope.
Our case sealers can handle a range of case sizes and are equipped to accommodate vast variations in the number of cases that can be sealed each minute.
FAQ: Case Erectors
What is a case erector?
A case erector is a case-forming machine that automatically forms, folds and seals cases from flat, or knock-down, corrugated blank. These efficient machines enable teams to save valuable time from having to construct cases during the product-packing process.
Case erectors are known by many similar names such as case erector machines, automatic case erectors, automatic cardboard box case erectors, fully automatic case erectors, auto case erectors, robotic case erectors, case erectors and packers, case formers, case former machines, base case erectors and case erecting equipment.
Additionally, some refer to these machines as box erectors and related terms, including box erector machines, box erector robots, automatic cardboard box case erectors, automatic box erectors, cardboard box erectors, cardboard box erector machines, carton box erectors and carton box erector machines. These machines are also known by the name carton erectors and related terms such as carton erector machines, automatic carton erectors, automatic carton erector machines, auto carton erectors, carton box erectors and carton box erector machines.
Simply put, case erectors go by numerous names, with some favored in various geographical locations over others. We believe, however, that there is one brand name in the case erector industry that should truly matter to customers seeking out the best case erector: INSITE Packaging Automation.
Are INSITE’s case erectors fully automatic case erectors?
Yes, INSITE’s case erectors are indeed fully automatic case erectors. Our automatic case erectors also utilize SCARA robot technology and may also be referred to as robotic case erectors. Additionally, because of the speed ranges they’re capable of, our auto case erectors may be referred to as high-speed case erectors or high-speed carton erectors.
How do I determine “machine hand”?
INSITE determines machine hand by standing on the operator/HMI side of the box erector machine and observing the direction the cases travel. If the case blank moves from right to left as it’s erected and sealed, you are looking at a left-hand machine. If the case blank moves from left to right as it’s erected and sealed, you are looking at a right-hand machine. (See diagram.)
How do I determine “case hand”?
What case types do INSITE’s case erectors & sealers accommodate?
Regular Slotted Cases (RSCs). INSITE Packaging Automation offers RSC case erectors and case sealers.
What type of hot-melt glue does INSITE recommend?
INSITE recommends HB Fuller Advantra PHC 9256.
How do I configure a case erector, and what options are available?
Visit our Get a Quote page. It will walk you through the simple configuration process.
How much do INSITE case erectors cost?
Go to our Get a Quote page to learn the case erector cost and case erector price for INSITE Packaging Automation’s products. It will walk you through the configuration process and provide you a case erector machine price for your configured packaging machines. Our case erector prices are tailored according to your configuration specifications.
What is the advantage of using a SCARA robot on INSITE’s carton erector?
The SCARA robot enables simple, easy-to-program, repeatable, reliable and smooth case erecting motion. We’ve been doing this for a while, so we know that many other erectors require a certain level of tweaking and finessing to get a line up and running to your satisfaction.
Our SCARA robot eliminates this, enabling extremely straightforward setup and operation. In fact, we tested our box erector on office personnel with no on-machine experience, and they were able to be up and running with a new case in a matter of minutes with minimal fuss.
Can I buy INSITE case erectors through a local agent or distributor?
Yes. If your agent or distributor is willing to purchase and resell our case erector machines to you, they are free to do so.
Why is INSITE so open with its information?
Operating with openness, transparency and accessibility is an easy way to respect your time. It’s also an easy way to get the most out of our resources so we can invest our money in creating better products at better prices for you.
Does INSITE Packaging Automation customize its products?
INSITE’s price points are made possible by our dedication to standardized parts, components and manufacturing processes. If you need something different, we, as a leading case erector manufacturer (sometimes mistakenly referred to as a carton erector machine manufacturer), are happy to help create a custom case erector to suit your business’ needs. Our stated price points and lead times, however, may no longer apply.
What is the lead time for an INSITE case erector?
INSITE strives to achieve market-acceptable lead times on all product deliveries. To start, we anticipate 4- to 6-week lead times, depending on the product configuration requested. Our long-term goal is to have many of these machines in stock and ready to ship within 3 to 4 weeks, assuming the order is for a standard or standard-with-options machine.
What are the possible operating configurations for the box erector?
There are four broad configurations for INSITE’s case erectors:
- Left-hand glue
- Left-hand tape
- Right-hand glue
- Right-hand tape
Currently, all case erectors are rated for 20 or 30 cases per minute and come with the option of either a 4’ or 6’ powered magazine.
What are the physical dimensions of INSITE’s case erectors?
What case size ranges can be run on INSITE’s automatic case erectors?
- Minimum: 9.5” (L) x 5.5” (W) x 5.0” (D)
- Maximum: 18” (L) x 16” (W) x 16” (D)
How many change points require adjustment during case erector changeovers?
INSITE’s tape erectors require 10 points of change totaling between 2½ to 5 minutes.
Our glue erectors require 12 points of change, also totaling between 2½ to 5 minutes.
What are the power requirements of INSITE’s case erector machines?
480V 3Ø, 60 HZ.
What are the air requirements for INSITE’s auto case erector?
What is the controls system for INSITE’s carton erector machine?
Allen Bradley, Kinetix Servos, Powerflex VFDs.
Is there an HMI on the box erector robot?
Are there any air cylinders on INSITE’s case erectors?
Yes, there are two Festo air cylinders.
Are there any options for the automatic case erector?
Yes, there are 7 options available on our case erectors:
- Low materials with stack light
- 6’ magazine
- Smart discharge control
- 3” tape
- Spare Parts Kit
- Polycarbonate debris cover
- Operator side disconnect. (This is required by few customers for entry into the machine in jam clearing and removes power to the motor but not the drive. Removing power from the drive lengthens recovery time.) Our standard is a main disconnect that removes all power and is located on the enclosure over the magazine.
What makes INSITE’s case erector different from competing products?
INSITE Packaging Automation’s case erectors offer a number of notable differences compared with competing products. The biggest difference is our machine’s simplicity. By replacing traditional mechanical movement with a SCARA robot, we’re able to drastically reduce the number of components that each machine requires.
With fewer components comes improvements in usability, reliability, maintainability and other areas.
Why are case erectors sometimes referred to as carton erectors?
As stated previously, case erectors are often referenced by a number of different names. For industry professionals with a lot of experience in secondary packaging, the most perplexing names have to do with the use of the term “carton” and related terms such as carton erectors, carton erector machine, carton erector and sealer, carton box erector and carton box erector machine.
Let’s briefly explore the differences between boxes and cartons. Boxes are made from corrugated fiberboard, also known as corrugated cardboard or corrugated board. This material runs thicker than the material used to make cartons, as it comprises multiple layers of paper along with a fluted interior layer. Cartons are made from paperboard, which is usually a thin, single-ply construction and thicker than paper.
In less-technical terms, you could consider boxes to be shipping-friendly whereas cartons are suitable for store-self products such as cereal or plastic wrap.
Technically speaking, carton erector machine manufacturers are actually erecting paperboard carton material. For this reason, INSITE case erectors are technically not carton erector machines. Instead, INSITE box formers (another name for case erectors) form corrugated material into sealed cases.